🔌 What Size Wire for a 40 Amp Breaker?
The short answer
Use 8 AWG copper for an ordinary 40 A circuit. Unlike the smaller branch-circuit sizes, the answer now depends directly on the allowed temperature column and the wiring method.
The verified ampacity table gives #8 copper 40 A in the 60°C column and 50 A in the 75°C column. That makes #8 the minimum at ordinary conditions in either case, but the available headroom is different. Ampacity Check tool.
The 60°C and 75°C split
Distance changes the answer
Minimum size at 240 V, sized at the full 40 A and kept at or under 3% voltage drop (one-way distance):
40 A at 240 V
| Material | 50 ft | 100 ft | 150 ft | 200 ft | 250 ft | 300 ft |
|---|---|---|---|---|---|---|
| Copper | 8 | 8 | 6 | 4 | 4 | 3 |
| Aluminum | 8 | 6 | 4 | 3 | 2 | 1 |
Common 40-amp jobs
A range is the classic 40 A circuit. A 32 A continuous EV load also lands on a 40 A circuit because 32 A × 1.25 = 40 A; confirm the charger's setting and installation instructions.
Worked example: 40 A at 240 V over 150 feet
Our verified calculator selects #6 copper (26,240 circular mils): 2 × 12.9 × 40 × 150 ÷ 26,240 = 5.90 V, or 2.46% of 240 V. #8 passes ampacity but does not meet the 3% drop target at this distance.
Related
40-amp wire size FAQ
- What size wire for a 40 amp range?
- Start with 8 AWG copper for an ordinary 40 A range circuit, then follow the appliance instructions and check voltage drop for a long run.
- Can I run an EV charger on a 40 amp circuit?
- A 32 A continuous charger produces a 40 A sizing load: 32 A × 1.25 = 40 A. The charger must be set and listed for that circuit, and the conductor still has to pass the installation's ampacity and distance checks.
- Is 8 gauge wire enough for 40 amps?
- Yes, under ordinary conditions when the wiring method and termination rating support the applicable ampacity column. Heat, bundled conductors, and long distance can require a larger conductor.